Surface Finishing Pretreatment Plant

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Surface Finishing – Pretreatment Plant – Medec Infra Private Limited

Medec Infra Private Limited has a state-of-the-art pretreatment plant designed to ensure optimal surface preparation prior to finishing processes.

Medec Infra Private Limited has a state-of-the-art pretreatment plant designed to ensure optimal surface preparation prior to finishing processes. The facility features 10 pretreatment tanks constructed with precision, sized at 3000 mm (length) × 1000 mm (width) × 1550 mm (height). All operations are PLC controlled to guarantee accurate and efficient treatment of goods.

The pretreatment tanks include the following stages, all fabricated from mild steel (MS) with specific linings and insulation as required:

  • Degreasing tank: MS construction with water heating, insulation, and lining.
  • Water rinsing tanks: MS construction, without lining or heating, used twice at different stages.
  • De-rusting tank: MS construction with lining but without water heating or insulation.
  • Additional water rinsing stages: MS construction with lining, without water heating.
  • Activation tank: MS construction, no lining, no water heating.
  • Phosphate tank: MS construction with water heating, insulation, and lining.
  • Final water rinsing: MS construction without lining, no water heating.
  • Passivation tank: MS construction with water heating, insulation, and lining.

The plant is equipped with a water heating system, including a hot water generator, and a batch-type water drying oven suitable for curing the coatings.




Powder Coating Booth

The facility houses a semi-conveyorized powder coating booth equipped with a powder recovery system. The booth is custom-designed to accommodate large-sized articles and considers jigging and handling requirements to ensure efficient coating. The booth opening is adaptable to future larger articles, with air circulation designed to contain overspray powder for effective recovery. Two manual operators apply the powder coating, working back to back to ensure complete coverage.

Technical Specifications of the Powder Coating Booth:

  • Working Dimensions: 4000 mm (length) × 1400 mm (depth) × 1500 mm (height)
  • Operator Openings: 2 openings each measuring 1000 mm (height) × 800 mm (width)





Infrastructure


 

Forming Machine Specifications

  • RG80 – CNC Amada Press-brake
  • RG50 Amada Press-brake
  • RG50M2 – CNC Amada Press-brake
Item/Models RGM2-5020 RGM2-8024
Tonnage KN 500 (50 ton) KN 800 (80 ton)
Max Bend Length 2085 mm 2505 mm
Stroke Length 100 mm 100 mm
Approach Speed 60 mm/s 60 mm/s
Bending Speed at Return 11 mm/s 11 mm/s
Return Speed 35 mm/s 52 mm/s
Machine Weight 3200 Kg 5400 Kg

Bus bar shearing, punching, and bending equipment for bus-bars and metal bars:

  • Cutting size: 200 mm × 12 mm
  • Thickness: 6 mm copper / aluminum (AL), 5 mm mild steel (MS)

 


Medec Infra Private Limited

Mumbai Office

Unit No 801, Shah Trade Center, Rani Sati Rd, above SBI Bank, Malad, Malad, Shantivan Society, Raheja Twp, Malad East, Mumbai, Maharashtra 400097

www.medecinfra.com

accounts@medecinfra.comCIN: U28990MH2021PTC360696PAN: AAOCM6101FGST: 27AAOCM6101F1ZK

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